Advantages of diamond wire saw

Publish Date:2020-10-16
Diamond wire saws can cut thicker block, much thicker than circular saw blades, and the cutting speed is much faster than gang saws. Diamond wire saw also can cut directly on site, while ordinary tools have to be sawed in the factory. Practice has shown that multiwire saws cut granite, the efficiency is higher than gang saws. It can cut straight or curved, and can cut stone into more complex shapes.

Because the wire saw has the above characteristics. Therefore, the application in the field of stone processing is on the rise. Currently, among all diamond sawing products in the world, diamond wire saws account almost 10% of the market share, and it is expected to grow rapidly in the future.
diamond wire saw, wire saw and beads, diamond beads
In recent years, the combined mining of diamond bead wire saws and diamond band saws has been fully used in marble mines. With the improvement of marble sawing and mining technology and further understanding of diamond wire saw, there is reason to believe that in the near future, diamond wire saw will be widely used in our country's marble mining, making our country's mining technology reach the world's advanced level.

In order to improve the production efficiency and processing quality of diamond wire saws and reduce costs, it is essential to select reasonable parameters. On the basis of theoretical analysis and experiments, the sawing trajectory and sawing mechanism of the diamond wire saw are studied and the following conclusions are drawn:

(1). The sawing curve of a diamond wire saw is approximately a circular involute. The pulling force of the diamond wire saw and the pressure applied to the stone by diamond wire saw per unit length determine the shape of the involute;

(2). The diamond wire saw has a high cutting speed, and the pressure applied by the single-particle diamond facility on the stone during the sawing process is very small, which is not enough to cause the volume of the stone to be broken. The main rock crushing method is Hertzian Fraction. The sawing is realized by high-speed grinding, so the chip size is fine;

(3). According to the rock fragmentation mechanism of diamond wire saws, the pulling force of the saw wire should be properly controlled during sawing to ensure a certain wire speed, and brazed diamond wire saws with good wear resistance should be selected to ensure good cooling. To increase the cutting speed and extend the life of the diamond wire saw.
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